Koenig & Bauer integrates 57-inch presses into RRD's SMART manufacturing network

Advancing high-performance manufacturing across global facilities

Koenig & Bauer has expanded its long-standing collaboration with RRD to support the latter's global Systematic Manufacturing, Automation & Robotic Transformation (SMART) strategy. The integration involves deploying heavy-duty sheetfed offset presses and multiple 57-inch automated post-press die cutters into RRD's unified digital platform. This technological alignment aims to advance high-performance manufacturing across RRD's packaging, labels, and commercial operations worldwide.

Located in select RRD facilities across the globe, the high-speed Koenig & Bauer Rapida presses and automated die cutters are now linked directly to RRD's standardized data foundation. This connected architecture enables real-time operational decisions, dynamic job routing, and automated quality controls across multiple facilities. By connecting the machinery with digital tooling, in-line sheet scanning, and automated plate changing, the system significantly reduces setup times and minimizes paper spoilage.

Strengthening network resilience and sustainability

The integration of these advanced systems directly supports client sustainability mandates through measurable material waste reduction. The presses on the RRD production floor are capable of creating a wide variety of communications in any shape or size, utilizing specialty coatings and substrates to produce unique print solutions.

Lisa Pruett, President of RRD Integrated Packaging, emphasized the strategic value of the integration. "Our investments in advanced manufacturing technologies and equipment across multiple RRD locations substantially strengthens our smart factory infrastructure. Deploying these heavy-duty sheetfed offset presses and multiple 57-inch die cutters expands our production capabilities while providing the network resilience and predictable lead times our enterprise clients require," she stated.

The collaboration builds on a relationship of over 25 years between the two companies. Gerrit Zwergel, CEO at Koenig & Bauer (US), confirmed the importance of this technological partnership, noting that the investment reflects RRD's continued commitment to strengthening its manufacturing capabilities and meeting the dynamic needs of its customers in a highly competitive global market.